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Light Expanded Fly Ash Sludge Ceramsite Production Line

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Light Expanded Fly Ash Sludge Ceramsite Production Line

Brand Name : ZK

Certification : CE ISO Certification

Place of Origin : China

MOQ : 1 Set

Price : Negotiable

Payment Terms : L/C, D/A, D/P, T/T, Western Union, MoneyGram

Supply Ability : 20 Set / Sets per Month

Delivery Time : 30 days

Packaging Details : Export standard container or as customers' requirements

Product Name : Fly Ash & Sludge Expanded Aggregate Production Line

Capacity : 15,000-300,000(m3/a)

Final Products : 0-4mm, 4-12mm, 12-25mm

Application : Light wall panel, flowers

Main Equipment : Rotary Kiln, Granulator, Rotary Screen etc

After-sales Service Provided : Engineers available to service machinery overseas

Warranty : 12 Months

Voltage : 220V/380V/440

Business Scope : design, manufacturer, onsite guidance

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Fly Ash & Sludge Expanded Aggregate Production Line

Introduction of LECA Production Line

Light Expanded Clay Aggregate Production Line: When the raw material is clay or slurry, the production flow chart shall be consist of raw material process, mixing, granulating, insert type rotary kiln burning process, cooling process, screening and bag packing; When the raw material is shale, the production flow chart shall be consist of crushing, screening, single rotary kiln burning process, cooling process, screening and bag packing. The fuel could be coal, nature gas, biomass fuel and etc.

Light Expanded Fly Ash Sludge Ceramsite Production Line

Main Equipment - LECA Rotary Kiln
LECA (Light Expanded Clay Aggregate) as a new environmental protection material is widely used in the construction field. It can be made of wallboard, brick and other new wallboard material. It also can be used for insulation, floor, lightweight concrete, water treatment and etc. Rotary kiln is the key equipment in the LECA production. The performance will affect the final LECA quality and production cost directly.

OUR ADVANTAGE of LECA Rotary kiln
1. Rotary kiln drive adopts frequency conversion speed adjustment. High efficient and low power consumption.
2. Low unit product fuel energy consumption.
3. Minus pressure operation and low powder dust pollution;
4. Simple process flow chart. Complete drying, granulating, burning simultaneously.
5. Compact layout, light system equipment weight and low investment.

Application of LECA
We also called eramisite as ceramic sand, which is a kind of ceramic particle product with high fracturing intensity, and lightweight aggregate. Ceramisite has excellent properties, such as low density, lightweight, fire prevention, earthquake prevention, high cylinder pressure,high porosity, tall softening coefficient, good frost resistance etc. So ceramisite is widely used in building materials, gardening, refractory insulation materials, Chemical, oil, and other departments.

Parameter

No	Indicator	Unit	Value
No	Indicator	Unit	Value
1	Capacity	m3/a	15,000	25,000	35,000	50,000	100,000
2	Product
①	LECA (Light Expanded Clay Aggregate)	m3/a	15,000	25,000	35,000	50,000	100,000
3	Main Fuel and raw material consumption
①	Clay	t/a	8,800	14,700	20,500	29,400	58,800
②	Shale	t/a	8,300	13,900	19,400	27,800	55,600
③	Coal	t/a	1,360	2,270	3,180	4,540	9,080
4	Power Consumption
①	Fresh Water	t/a	1,000	1,500	2,500	3,000	6,000
②	Power	kWh/a	187,500	312,500	875,000	1,250,000	2,500,000
5	Employee Qty Needed	a	25	25	23	23	22

LECA Rotary kiln Specifications:

Model	Capacity (t/h)	Rotation Speed (rpm)	Support Quantity	Gear Box	Motor	Power (kw)
Model	Capacity (t/h)	Rotation Speed (rpm)	Support Quantity	Gear Box	Model	Power (kw)
Ø1.6×32m	0.8-1.5	0.58-2.85	3 Groups	ZQ75-50	YCTZ50-4A	18.5
Ø1.9×39m	1.6-4	0.53-1.59	3 Groups	ZQ125-7	YCT315-4A	37
Ø2.2×45m	2.5-8	0.214-1.64	3 Groups	Main ZS125-5 Auxiliary ZQ40-40	Main YCT315-4B AuxiliaryY112M-4	45 4
Ø2.5×50m	7.5-15	0.62-1.5	3 Groups	Main ZS165-5 Auxiliary ZS50-1	Main YCT355-4A Auxiliary Y160M-6	55 7.5
Ø2.8×55m	8.5-17	0.62-1.5	3 Groups	Main ZS165-6 Auxiliary ZS50-1	Main YCT355-4B Auxiliary Y160L-6	75 11
Ø3×60m	17-20	0.5-1.5	4 Groups	Main ZS165-3 Auxiliary ZS50-1	Main ZSN-280-11B Auxiliary Y160L-6	125 11
Ø3.2×50m	20-50	0.788-3.938	3 Groups	Main NZS995-28VBR Auxiliary ZL50-9-2	Main ZSN4-280-21B Auxiliary Y180L-6	160 15
Ø3.6×55m	30-92	0.39-3.9	3 Groups	Main ZSY500-40 Auxiliary ZSY180-31.5	Main ZSN-315-072 Auxiliary Y180L-4	250 22
Ø4.0×60m	32-105	0.39-3.9	3 Groups	Main ZSY630-35.5 Auxiliary ZL65-16	Main ZSN4-355-092 Auxiliary Y200L-4	315 30

Product Tags:

Sludge ceramsite production line

Fly Ash ceramsite production line

Light Expanded Fly Ash Sludge Ceramsite Production Line Images

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